Mining is essential for many of the consumer products we use every day. It also helps the world gain access to energy resources that keep various vital operations running. Mining equipment lets us collect the valuable rocks, ore and minerals we need daily.
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There are many types of heavy mining equipment, such as excavators, trucks, shovels and drills. These machines are essential to performing mining tasks and keeping workers safe in potentially hazardous conditions. This guide to mining equipment will help you learn more about the different types of heavy machinery used on mining projects and how to choose the appropriate tools for your next project.
Mining typically falls into two different categories — surface and underground. The material you're extracting and the environment will dictate what equipment you'll use. Still, each mining method follows the same general steps.
Surface mining is the method that extracts materials that sit close to the Earth's surface. This approach is typical for non-fuel minerals, and there are three primary ways to mine the surface.
Underground mining is likely what most people picture when they think about mining. Underground mining extracts minerals, such as specific ore or metals, that are far below the surface. Since underground mining involves more confined spaces than surface mining, the material extraction process is different. This type of mining usually requires some automation and limiting the use of emission vehicles to protect miners. The most common types of underground mining include the following.
Different tools are suitable for handling specific mining activities. The machinery you use will vary depending on whether you're mining the surface or underground and which materials you're extracting, such as coal, crude oil or gold. If you're new to mining, you may not know what is available to help you do your work. Below, we've compiled an equipment list for mining businesses to help you learn about the best equipment for mining projects.
Large mining trucks are essential at mining sites. These trucks help move materials and debris around job sites.
Mining trucks are different from conventional trucks, often equipped with larger tires to support heavy material loads or maneuver around uneven terrain. These trucks can also carry higher payload capacities, allowing you to move heavy materials or ore around the construction site. Large mining trucks can also perform in harsh conditions, such as extreme heat, cold or heavy dust.
Hydraulic mining shovels, also known as excavators, can help dig through tough materials commonly found at a mining site. Most hydraulic mining shovels have similar components and design. For example, many of these machines have tracks with a cab on top. The cab's pivoting capabilities allow the equipment operator to rotate in a circle without making significant movements, allowing them to dig more efficiently.
There are various applications for mining shovels, including moving materials, lifting materials into a loader, removing rock or dirt from the surface to open up the mines and transporting some mining materials.
Bulldozers are essential for moving materials and mined ore. You can choose between a wheeled or tracked bulldozer, depending on the surface at your work site. You can also equip bulldozers with different attachments that allow them to perform tasks like these:
Rotary and rock drills help create holes in rock or soil. These drills allow workers to place blasting charges, which can create open mining areas. Rotary drill rigs use a drill bit to cut rocks under pressure. Compressed air from the equipment sends the drilled rock to the top to help keep the hole free from debris.
Alternatively, rock drills use pressure to create holes in the ground, using the same compressed-air method to clean out the holes. Both drills have numerous applications at mining sites, including creating mining holes, splitting rocks, creating wells and expanding mines.
Often, mines lack access to roads, and many mining sites have debris, vegetation, rocky terrain and other materials that can damage the equipment when driving across. Even mines located off highways will need stable roads to haul and move materials. Motor graders help create roads at mining locations, transporting equipment and materials along the smooth ground.
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Motor graders are vital in mining operations, ensuring you can maintain roads' integrity. Some common uses of motor graders include creating grades to drain water from roads, constructing roads for hauling materials and mined ore and pushing materials away from roads to ensure they stay clear.
Wheel loaders can pick up and move materials across a mining site, where workers can load them into trucks. Large wheel loaders are ideal for mining projects, since these machines have a larger bucket capacity and load-handling capabilities. Matching the wheel loader's handling capabilities to your material's density and volume is essential so your equipment can hold up without wearing prematurely.
Wheel loaders are primarily for surface mining projects and can help with digging, loading materials for transport and supporting the tasks of other loading equipment on your job site.
When shopping for mining equipment, you'll likely come across new and used models. Both options have specific advantages. For example, new machinery comes equipped with the latest technology, and you don't have to wonder about its history. However, there are many benefits to buying used mining equipment.
While there are several potential advantages of buying new equipment, buying used can help you save money without sacrificing work quality.
When looking at different used models, follow some tips for choosing mining equipment. For example, you'll want to consider your needs, depending on whether you're mining the surface or underground and what the terrain is like at the work site. You'll also want to account for other factors, such as your budget, brand preference and optimal size.
The mining machinery segment comprises equipment that is used at mining sites to increase the mining output and facilitate ease in raw material transportation and extraction. Typically, the mining machinery market can be majorly segmented by type (surface mining, underground mining and mineral processing equipment) and application (metal mining, mineral mining and coal mining). Since, there are a lot of equipment options available and the fact that mining machinery can greatly improve the quality of production, increase project efficiency, cost savings, profitability and safety at any job site, selecting the right mining machinery is very important. There are a number of factors that need to be considered. In order to help you pick the best-suited equipment for your requirement from various mining machinery manufacturers in India, here are 5 tips that you can consider...
1. Topography of the mining site: It is important to ascertain the mining site type like whether the site is uneven, rocky, hilly, or has loose soil, as this can help in selecting the appropriate equipment. Even the weather and climatic conditions matter a lot and should be considered. Heavy duty and weather-resistant equipment are necessary as moisture at the mining site can greatly impact the effectiveness of the equipment.
2. Safety of the job site and workers: There is no doubt that modern mining machines are safer than their previous counterparts but that does not mean that they are 100 per cent safe. Mining operations are undoubtedly dangerous operations and on top of it, there are always workers on the job site, so choosing a machine with the right safety features is important. Only equipment from mining machinery manufacturers in India should be selected that meets international safety standards.
3. Efficiency and reliability of the equipment: The ability of the mining equipment to extract materials with less energy per revolution can reduce the overall cost of the machinery and increase efficiency in the longer run. So, when looking for mining equipment, energy per revolution, impacts per minute, extraction time and faster cycle times with less effort should be considered. Further, choosing mining equipment with parts specifically designed for your operation and with exceptional ratings should be preferred as they increase the reliability of the equipment. Various modern equipment from mining machinery manufacturers in India offers better output as well as better rates and yields than the older models.
4. Cost of the equipment: The cost of the equipment is also an important consideration. Here, cost not only means the purchasing cost but includes other allied expenses also like commissioning, transportation and insurance. Only after including all these things, the right production cost can be ascertained and the right buying decision can be made. In order to drive down the cost, you can invest in a machine that promises a lower cost of operation, increased fuel efficiency, low maintenance cost and optimum uptime.
5. Experience of manufacturers: You need to work with trusted manufacturers in order to get truly exceptional mining equipment. So, always authentic manufacturers who are approachable at the time of any problem should be considered. The best thing is to always select a manufacturer who can extend immediately after-sales service if there is any need. Here, Sany India’s mining machinery deserves a mention. Mining machinery manufacturers in India like Sany offer exemplary machines which include mining trucks and underground mining machine solutions like road headers and coal mining machines. Extraordinary in nature, this equipment perfectly meets your requirements, if you are looking for efficient, reliable and robust machines with low operational costs.
There is no doubt that selecting the right mining equipment is a daunting process but with proper research and consideration of the above pointers, it can become an easy task. Particularly, Sany India, one of the best mining machinery manufacturers in India, can be your right bet when selecting the mining equipment for your job site.
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