The ultimate guide to selecting the perfect diamond Saw Blade

When it comes to tackling tough cutting jobs in the construction industry, having the right tools is essential. Diamond blades are a popular choice for professionals who work with materials like tile, stone, and porcelain. With their superior cutting power and durability, diamond blades are a valuable asset in any contractor's toolbox. In this comprehensive buying guide, we will walk you through everything you need to know to select the ideal diamond blade for your specific needs. So, let's get started!

Check now

Choosing the right diamond blade

Selecting the right diamond blade is paramount to achieving clean and precise cuts in different materials. Before making a purchase, consider the following factors:

• Material Compatibility: Diamond blades are designed for specific materials. For instance, if you primarily work with tile, opt for a blade specifically made for tile cutting. Consider the hardness, thickness, and type of material you'll be cutting to ensure the blade's compatibility.
• Blade Type: Diamond blades come in various types, including continuous rim, segmented rim, turbo rim, and electroplated blades. Each type has its own cutting characteristics and applications. Continuous rim blades are ideal for smooth cuts, segmented blades provide faster cutting speeds, turbo rim blades are suitable for both wet and dry cutting, and electroplated blades are used for delicate materials. Choose the blade type that suits your cutting needs.

Factors to consider before buying a diamond saw blade

When purchasing a diamond saw blade, it's crucial to consider a few essential factors:

• Blade Size: Choose the appropriate blade size based on the saw's arbor size and the depth of cut you require. Selecting the right size will ensure compatibility and optimal performance.
• Quality and Durability: Look for diamond blades made from high-quality materials and featuring a strong bond between the diamond segments and the blade core. A durable blade will withstand the demands of heavy-duty cutting and provide a longer service life.

Understanding the characteristics of diamond saw blades

To make an informed purchasing decision, it's important to understand the key characteristics of diamond saw blades:

• Diamond Concentration: The diamond concentration refers to the amount of diamond on the blade's edge. Higher diamond concentration blades offer enhanced cutting performance and durability, making them suitable for tougher materials.
• Blade Segment Height: The segment height determines the depth of cut the blade can achieve. Consider the thickness of the materials you'll be cutting and choose a blade with an appropriate segment height for efficient cutting.

Blades for Tile, Stone, and Glass

Blades for Tile

For tile cutting, our collection includes diamond blades with a continuous rim or a segmented rim. Continuous rim blades are perfect for achieving smooth cuts in ceramic, porcelain, and glass tiles. On the other hand, segmented rim blades are ideal for cutting through harder materials such as natural stone tiles or thicker porcelain tiles. These blades provide faster cutting speeds and improved debris removal.

Rubi Tools RED COBRA Diamond Blades

RTC T3 Razor 10" Diamond Blade

Blades for Natural Stone

When working with natural stone, we recommend using diamond blades with a turbo rim design. Turbo rim blades have specially designed cutouts that help to dissipate heat, ensuring cooler cutting and preventing the blade from overheating. They provide excellent cutting performance on materials like granite, marble, and travertine.

Diablo Tools Continuous Rim Cut-Off Diamond Blades for Masonry

Rubi Tools VIP Turbo Mesh Diamond Blades

Blades for Porcelain:

For porcelain cutting, our diamond blades are designed to deliver precise and clean cuts. They are suitable for both wet and dry cutting applications and are specifically engineered to tackle the hardness of porcelain materials. Choose our porcelain blades for superior cutting performance.

Link to XMF

Montolit CGX115 4-1/2" Gold Line DNA Blade

Rubi Tools RED COBRA Diamond Blades

Comparing Diamond Saw Blades with Other Blade Types

While diamond blades excel in cutting hard materials, it's essential to understand how they compare to other blade types:

• Carbide-Tipped Blades: Carbide-tipped blades are commonly used for general-purpose cutting. They are more affordable than diamond blades but may not deliver the same level of precision and durability when cutting hard materials.
• Abrasive Blades: Abrasive blades, such as those made from aluminum oxide or silicon carbide, are suitable for cutting softer materials like wood and plastic. However, they are not designed for cutting hard materials like tile, stone, or porcelain.

FAQs:

Can I use a tile blade to cut stone?
It is not recommended to use a tile blade for cutting stone. Tile blades are designed for cutting softer materials and may not withstand the hardness and abrasive nature of stone. It's best to choose a diamond blade specifically designed for stone cutting to ensure optimal performance and durability.

How long do diamond blades last?
The lifespan of a diamond blade depends on various factors, including the quality of the blade, the material being cut, and the cutting technique employed. Generally, diamond blades can last for several cutting hours, but it's essential to monitor the blade's condition and replace it once it becomes dull or worn out. Regular cleaning and maintenance can also help prolong the life of the blade.

What safety precautions should I take when using diamond blades?
When working with diamond blades, always prioritize safety. Wear appropriate personal protective equipment, including safety glasses, gloves, and hearing protection. Follow the manufacturer's instructions for blade installation and ensure the blade is securely mounted. Avoid cutting materials that are unsupported or unstable, as they may cause the blade to bind or kickback.

Buy Tools Online:

0

The use of a diamond disc is now a widespread tool among construction professionals for cutting ceramics. Diamond blades are made of a steel core with a crown-like edge formed by a metal alloy with diamond particles, which is where they get their name. But do we really know how they work and how to use a diamond disc in an actual tile installation? We’ll explain it in this article.

Diamond or Diamond-Coated Blade: What It Is and What It’s For

First, we need to understand that these diamond blades are abrasive tools that “cut” by the friction of diamond particles. The diamond particles are embedded in a metal alloy called a binder.
The binder’s function is to hold the diamond particles until they wear out or break. As the binder wears down, it will allow the replacement of the worn diamond with new particles.
This binder function is crucial. If it’s not very resistant to abrasion, it will result in tools with very fast and high-quality cuts, but with a short lifespan.
On the other hand, if the blade is very resistant to abrasion, the worn diamond particles will not be replaced, and the tool will lose its cutting power.
It is then said that the blade has “closed,” has become smooth or “blunted,” and needs to be revived with a cleaning block to continue working.

Diamond Blade: How to Choose It

At RUBI, we have a wide variety of diamond blades. To choose the right one that fits our needs, we must consider the following factors:

1. What material are we going to cut?
   As mentioned earlier, each material has different hardness and difficulty. In this case, we will need a blade and binder that adapt to the material we are cutting, ensuring the diamond always remains on the surface of the binder for a clean cut.
   At RUBI, we make it easy, so we have different colored blades for different materials that can be cut.
2. What type of cut are we going to make?
   Cutting at an angle (mitering) is not the same as making a straight cut. At RUBI, we have special blades for mitering.
   This type of cut puts very high lateral pressure on the blade, and not just any blade will give us a good cut. We will need enough thickness to prevent the diamond blade from getting damaged.
3. Types of Diamond Disc Edge
   The edge of the diamond blade can have several finishes. The most common are continuous, segmented, or turbo blades:
   • Continuous blades: blades with a continuous diamond edge. They are generally used to achieve a finer finish in jobs that require more precision in cutting. Their cutting speed is slower.
   • Segmented blades: blades with a segmented diamond edge (separated by gaps) for cutting materials such as brick, stone, granite, etc. They offer the highest cutting speed but produce a rougher finish.
   • Turbo (laser) blades: blades with a notched diamond edge. They provide a faster cutting speed than continuous edge blades and a better finish than segmented edge blades. However, they offer a medium finish with medium speed.

1. Blade Diameter
   There are diamond blades of different diameters on the market. The blade’s diameter determines the depth of cut.
   It is essential to match the blade to the cutter we will use. For example, we should never use a 350mm blade in a machine that accepts blades up to 250mm.
2. Types of Cutting
   The cutting mechanics of diamond blades generate high temperatures, leading to two types of cuts depending on cooling methods:
   • Dry cutting: this type of diamond blade does not need lubrication or water cooling (although it can also be used with water). The tool works solely with the cooling produced by air. This type of cutting is generally done with grinders or angle grinders.
   • Wet cutting: this type of diamond blade is cooled with water to lubricate and maintain a stable temperature during cutting. Additionally, it helps clean the diamond blade and remove the dust generated during the process. This provides a more durable and much cleaner, professional cut. This type of cutting is usually done with electric cutters.

Diamond Disc: How to Use It

We must always follow the manufacturer’s recommendations regarding the material to be cut and ensure the blade is not damaged. However, remember to keep these recommendations in mind:

1. Check that the blade is not damaged.
2. Regularly inspect the blade to ensure there are no cracks, wear, or loss of flatness.
3. Ensure the fastening plates are the correct diameter, equal, free of play, and flat.
4. Ensure the blade is correctly mounted and securely fastened.
5. Verify that the bearings and shaft of the grinder or circular saw are in good condition. Refer to the machine manufacturer’s manual for proper maintenance.
6. Respect the maximum operating speed for each blade diameter, as indicated by the manufacturer.
7. Never use a wet cutting blade for dry cutting.
8. Do not force the blade during the cut; allow it to set its own working pace.
9. Never work while obstructing the cutting line or blade path.
10. Allow for proper cooling by letting the blade spin freely every few minutes. Do not make long or continuous cuts. The harder the material, the more frequently you should do this.
11. When making a wet cut, do not start cutting until the water flow is adequate.

In conclusion, always remember that safety at work is essential, and working with diamond blades is no exception.
Always wear appropriate safety gear: goggles, proper footwear, fitted clothing, hearing protection, and, when necessary, a mask. But undoubtedly, correct use of the blades is crucial to maintaining safety at all times.

Want more information on Tile Saw Blade? Feel free to contact us.