Ultrasonic cleaners have become an increasingly popular choice when it comes to cleaning items effectively and efficiently. Primarily used in industrial, automotive and commercial industries for cleaning large-scale machines, the ultrasonic cleaner can also be used for cleaning items on a smaller scale such as jewellery. If you’re looking for an Industrial ultrasonic cleaner of your own, here at EJ Ultrasonics we know it can be an overwhelming process and that is why we have created this guide with our top 10 tips to consider when selecting the right ultrasonic cleaner for you and your business.
A machine that uses high-frequency and high-intensity sound waves in a liquid that helps to remove foreign contaminants from surfaces that are submerged in ultrasonically activated liquid. Used in a variety of industries, ultrasonic cleaners are useful for cleaning complex items that may have cracks or blind holes that have been tightly contaminated. The most thorough cleaning process within science, ultrasonic cleaning is efficient, and items can be cleaned in a matter of minutes. Quite simple devices, industrial ultrasonic cleaners are less likely to break down and have minimal costs when it comes to running the machines.
Before purchasing an industrial ultrasonic cleaner, you need to determine what your cleaning needs are. Think about the items you are going to be cleaning, are they large or intricate items? What kind of materials are your items made from, depending on the material, the type of ultrasonic cleaner you will need may vary. What is the level of dirt or contaminants that are present on the items, these elements will also alter the specifications of the ultrasonic cleaner you may need. This will vary from industry to industry, for instance, an automotive ultrasonic cleaner will differ from that of one needed for manufacturing.
Knowing the size and capacity of the ultrasonic cleaner is crucial when selecting the right equipment for cleaning specific items. The size of the cleaner should match or exceed the dimensions of the item being cleaned to ensure effective and efficient cleaning. For instance, the industrial ultrasonic cleaner will be better for cleaning larger items whereas a benchtop ultrasonic cleaner would be ideal for cleaning items as small as jewellery.
Within ultrasonic cleaning, many frequencies are used, each of which has its own uses. Before purchasing a cleaner, you must ensure the machine can emit the correct frequency needed. The standard frequency for most ultrasonic cleaners is 40 kHz, this frequency is commonly used for most materials and removes most contaminants. The most powerful frequency is 25 kHz which tends to be used in industrial ultrasonic cleaning. When it comes to power, the higher the outage the higher the number of bubbles produced which results in a better clean.
All of our ultrasonic cleaners here at EJ Ultrasonics can adjust the settings easily and are equipped with user-friendly controls to make using your machine simple. With over 40 years of experience within the ultrasonic cleaning industry, we can help you understand how to use your machine throughout the ordering process. We want to make purchasing the right industrial ultrasonic cleaner easier than ever and completely stress-free for our customers.
The overall quality of the ultrasonic cleaner will always have a significant impact on its durability and longevity, and these are both areas to consider when finding the right one. The ultrasonic transducers are critical components of the cleaning process and the process can be hindered if the transducer is not correctly bonded, this is more likely to occur in lower-quality ultrasonic cleaners. Here at EJ Ultrasonics, we create all our ultrasonic cleaners to the highest standard in-house and even offer transducer bonding service aftercare. If you want help with enhancing your product quality with our ultrasonic cleaners, we have a selection of OEM services for ultrasonic cleaner suppliers.
It is usually best to look for an ultrasonic cleaner that is equipped with a timer. Many machines will automatically shut down at the end of a cleaning cycle and others will shut down after so many hours of being on. If your machine doesn’t have a timer, you must make sure your machine is shut down correctly, if not your equipment is more likely to burn out or damage parts left in the tank due to the cleaning solution evaporating.
Many of our industrial ultrasonic cleaners have additional features and accessories to make cleaning quick and easy. Some of our ultrasonic cleaners are automated, using a PLC-controlled system that uses an advanced recognition sensor to move baskets safely. We also provide multi-stage ultrasonic cleaners that come with multiple tanks that allow for quick and efficient transfer of parts between the cleaning stages. There is also the addition of submersible ultrasonic cleaners that can be added to existing tanks or can be designed especially for custom tanks. Ultrasonic cleaning generators are also an important appliance in sonic cleaning machines, so it is worth thinking about any additional features you may need.
Obviously, one of the most important things to do before purchasing an industrial ultrasonic cleaner is to do your research and look at reviews, this will help in your search for the right cleaner for you and your business. On our website, you can find plenty of information about the different types of ultrasonic cleaners and use our knowledge centre section to get to understand our products better. There is also a selection of case studies for you to read through regarding different industries using ultrasonic cleaners or if you would rather, you can contact us with any questions or enquiries you may have.
Another important element to think about before going ahead is the budget. It is important to consider your budget and find the right balance with the ultrasonic cleaner features to suit your needs without going over budget. This is something to consider as you need to ensure you are receiving the right specifications for the right value. If you are after an aerospace ultrasonic cleaner, you may not need some of the additional features that are needed in an ultrasonic cleaner for machine parts.
When it comes to choosing the best ultrasonic cleaner many important elements need to be considered. It is crucial you understand ultrasonic cleaning as well as your cleaning needs. Once you have determined this you will be able to determine your tank size, frequency and power. You will also need to decide on the additional features and accessories you may need to achieve the clean that is right for your business. It is always important to do your research before purchasing to find the right industrial ultrasonic cleaner whilst taking into consideration the safety features, you’ll need and to make sure it all fits into your budget. Here at EJ Ultrasonics, we are here to help you find the right ultrasonic cleaner with a fantastic selection for you to choose from, we will help with all your cleaning needs no matter your industry.
Ultrasonic cleaning technology is the preferred precision cleaning method for myriad industries because of its ability to clean inside cracks and crevasses as small as a micron where manual cleaning methods and techniques can’t reach. But with so many ultrasonic machine companies to choose from, selecting the right one for your specific needs and preferences can be overwhelming. We’ve compiled a list of the best ultrasonic machine manufacturers in the USA based on the quality of their systems, their reputation, and their customer service.
Location: Kearny, NJ
number: (201) 991–
Website: lrultrasonics.com
A national leader in specialized ultrasonic cleaning technology, L&R Ultrasonics has built a reputation for providing a wide range of industries with reliable, long-lasting products that offer consistent and precise results. This fourth-generation family-owned organization has been in business for over 90 years and proudly manufactures in the United States with production of their ultrasonic cleaner machines and cleaning solutions in Kearny, New Jersey. Soon after the company’s inception in , its founder Max A. Lazarus Sr. developed a cleaning process for watchmakers that remains the worldwide standard to this day. What began as a small business supplying jewelers and watchmakers with quality cleaning solutions expanded to introduce ultrasonic cleaning to the dental and medical fields as a faster, safer, and more thorough alternative to traditional manual cleaning practices. Now L&R has extended the industries they serve even further by offering ultrasonic cleaning machines specifically designed for the fire and safety, industrial, scientific lab, and firearms industries as well.
Many manufacturers, job shops, and niche markets count on L&R to supply them with ultrasonic cleaning machines and ultrasonic cleaning fluids that help their businesses operate seamlessly and reduce downtime. The ultrasonic manufacturer makes a comprehensive selection of machine sizes catered to a broad spectrum of cleaning requirements, regardless of size or scope. Their team of expert chemists creates ultrasonic cleaning fluids specially formulated to produce the best-quality cleaning results. Further, they produce a complete line of ultrasonic cleaning solutions specifically crafted to clean items composed of different materials and to remove particular substances from the item being cleaned. L&R’s professionally designed pairing of ultrasonic cleaning machines and cleaning solutions ensures that you get total, 360-degree cleaning. Not sure which ultrasonic machine and cleaning solution are right for you? Send L&R a sample of the item you need cleaned and their application chemists and engineers will analyze your soil, clean the item in their lab, and draw up a complimentary cleaning evaluation report recommending the best ultrasonic system and cleaning solution for you.
Location: Brookfield, CT
Number: (847) 229–
Website: emerson.com
RedCrown supply professional and honest service.
Branson has been in the business of ultrasonic precision cleaning for over 70 years. Now a subsidiary of Emerson, they deliver ultrasonic cleaning solutions to meet the needs of the most challenging applications; their systems can clean virtually any part or product. The company produces a large variety of ultrasonic precision cleaning machines, from benchtop baths that clean small, delicate parts and instruments to large industrial and automated systems. Branson provides precision cleaning solutions that serve four important areas: aqueous systems, solvent systems, automated processes, and support equipment. Each of these areas has its own unique set of capabilities and benefits—and together they have the potential to serve a virtually unlimited number of applications. The company does its manufacturing outside of the U.S. and is globally recognized for their innovative problem solving, product development, and proven track record of devising custom solutions for unique customer challenges.
Locations: Europe, East Asia, South Asia, United States
Number: (330) 916–
Website: nam.coltene.com
Coltene-Whaledent develops, manufactures, and sells consumables and small-size equipment for dental treatment applications. The company supplies the dental industry with a variety of distinct ultrasonic cleaning systems consisting of different sized units as well as a wide array of accessories. These systems grant dental professionals the flexibility to efficiently clean and disinfect instruments, prostheses and other items. All of their ultrasonic cleaning machines are designed for user safety, a key component of which is their built-in drains with extra-long drainage tubes allowing the user to dispose of contaminated solutions without ever touching them. Additionally, their fully functional covers redirect condensation back to the ultrasonic bath limiting the introduction of airborne contaminants into the work environment. The company also offers a line of super concentrated ultrasonic solutions for use with their cleaning units.
Location: Ewing Township, NJ
Number: 1-800-99-CREST
Website: crest-ultrasonics.com
This New Jersey–based company has gained a reputation worldwide for their cutting-edge ultrasonics innovation and for delivering high-quality products and services. Crest manufactures specialized ultrasonic machines to the medical, aerospace, industrial, pharmaceutical, optics, automotive, cosmetics, metal fabrications, and firearms industries. They carry a full line of precision cleaning equipment and make custom-built ultrasonic machines. Their ultrasonic cleaners consistently outperform conventional cleaning methods by combining speed, reliability, and thorough cleaning of highly complex parts with caked-on grime, residue, or rust. Further, Crest offers a wide range of standard ultrasonic cleaning solutions as well as custom blending services. The company has manufacturing operations in 15 countries and does all their manufacturing outside of the U.S. Crest strives to provide their customers with custom ultrasonic manufacturing that meets their exacting standards and specific needs as well as ultrasonic cleaning solutions based on patented engineering principles, and global connectivity to their sister companies for any other ultrasonic-based needs.
Location: Simi Valley, CA
Number: (888) 989–
Website: omegasonics.com
Omegasonics manufactures industrial ultrasonic cleaners and cleaning fluids that eliminate dangerous solvents in the workplace and reduce rising labor costs. They offer a comprehensive line of products, from ultrasonic benchtops to fully customizable machines. Their Omegasonics Pro Series is complete with ultrasonic cleaning machines designed for aerospace, automotive, semiconductor manufacturing, food, pharmaceutical, and 3D parts post-processing applications. These industrial washers reduce labor, accelerate the cleaning process, and produce superior results to manual cleaning. If Omegasonics’ standard ultrasonic cleaners don’t meet your processing needs, they can build a custom cleaning tank that fits your exact specifications. The company also manufactures ultrasonic cleaning systems geared toward disaster restoration companies. An ultrasonic systems assembly line process is the best way to set up your contents division for success. Ultrasound cleans the assortment of items your packout team encounters on fire, water, and mold claims faster, more thoroughly, and more efficiently than traditional hand-cleaning methods.
Location: Freeport, Illinois
Number: (866) 260–
Website: upcorp.com
Founded in , Ultrasonic Power Corp is committed to providing their customers with precision ultrasonic cleaning and liquid processing by leveraging the latest technology. Their ultrasonic cleaning systems feature heavy-duty, all-stainless-steel construction and serve myriad industries, including aerospace manufacturers, automotive manufacturers, orthopedics, pharmaceuticals, semiconductor manufacturers, motorsports, food and beverage processing, firearms, jewelry, and musical instrument manufacturers. The company makes standard systems with 1- to 204-gallon capacity designed to clean items and parts of a variety of shapes and sizes. They also design and build custom systems for specialized applications and can supply components to transform or upgrade your existing tank. UP Corp’s unique technology featuring their trademarked Simultaneous Multi-Frequency precision industrial ultrasonic cleaning equipment delivers versatile performance from the simultaneous presence of many ultrasonic cleaning frequencies within the cleaning chamber. Furthermore, UP Corp’s engineers offer technical assistance, training, and other support solutions and can also send out components for preventive maintenance.
Location: West Babylon, NY
Number: (631) 920–
Website: sonicor.com
Sonicor Incorporated has been an established manufacturer of advanced ultrasonic cleaning systems, vapor degreasing equipment, and automated parts handling systems since . Their machines are a great choice for items such as jewelry and surgical tools that require careful, intricate cleaning. This company primarily serves the electronics, medical, aerospace, pharmaceutical, and printing industries. They’ve also successfully expanded into several niche markets—their ultrasonic cleaning systems have assisted with cleaning anilox rolls for the flexographic printing industry as well as venetian blinds. Sonicor offers industrial and large ultrasonic cleaner models in a wide range of sizes to accommodate all their customers’ requirements working in a variety of fields. In addition, they sell a series of vapor degreaser models built to remove contaminants from any product. This process prepares the item for any additional procedures. Sonicor is dedicated to engineering quality ultrasonic cleaning systems and providing attentive service to each and every one of their customers.
If you want to learn more, please visit our website Commercial Benchtop Ulrasonic Cleaner.